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User Guide - Hardnose Paints

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Hardnose
Paints are glossy, rock-hard topcoats designed for spray or brush
application over all painted or unpainted surfaces, including highly
polished aluminum and chrome surfaces. Hardnose Paints will dry in less
than 1 hour, but will take 3 or 4 days to reach maximum hardness. When Hardnose
Paint is first dry to the touch, it will appear to be very soft. Avoid touching
it for several days until it becomes hard and tough. Accidental contact could
damage the surface before full cure has taken place.
Like many other POR-15
coatings, Hardnose Paint is a moisture-cured coating,which means it is
strengthened by exposure to moisture. It won't crack, chip,peel, or yellow, and
is flexible as well.
Hardnose Paint is available in these beautiful
colors:

Important: After mixing, wait one hour
before using to permit molecules of both parts to interlock.
Note: If
Hardnose Paint is to be put directly onto bare aluminum or other reactive
metals like zinc, copper, or brass, use POR-15's AP 120 METAL PREP on the
bare metal surface first. This will insure perfect adhesion of Hardnose Paint to
those metals.
APPLICATION PROCEDURES
Your
Your HARDNOSE PAINT purchase consists of two items: 1) a round paint can (either a pint, quart, gallon, or 5 gallon) filled with Part A, which is the basic paint formulation; and 2) a smaller screw-top cap with Part B, our Hardener/Activator. Mix the two products together. After the coating is thoroughly mixed, begin applying immediately.
Warning: Your can of
Hardener/Activator is filled to the very brim and is sealed with a
screw-cap and a metal insert underneath the cap. Remove the insert
carefully. Cover with a paper towel while prying it off to avoid
accidental spillage or splash.Your Hardener-Activator is very sensitive to
moisture and humidity,so try to open it in a dry area. Keep it tightiy
capped when not in use.
PARTIAL MIXES You may mix partial
quantities of Hardnose Paint for small jobs, and you may use any
measuring device you happen to have around (coffee scoop measuring spoons,
cups, etc.). All you have to do is follow this formula:
Mix 1 part Hardener-Activator with 3
parts Hardnose Paint
POT LIFE
A mixed batch of
Hardnose Paint will remain usable for up to 24 hours, a very long
pot life. On the label of your Hardener/Activator it may say the potlife
is about 6 hours, but disregard that statement for HardnosePaint.
APPLICATION
Apply a minimum
of 2 full coats for automotive or industrial use and a minimum of 3 full
coats for marine use. You may apply Hardnose Paint with any type of
brush you prefer, and it can also be rolled on. It will flow out
immediately,eliminating brush marks. First, lay down a covering coat and
be careful to avoid runs. A second coat may be applied when to first coat
is dry to the touch, usually 15-20 minutes later at 68º F (20º C). In
temperatures below 64º, drying times will be extended and consequently
runs may be more likely, so to minimize this problem in colder
temperature, small items may be warmed with a heat gun, or perhaps air
temperature could be raised for larger items. Hardnose Paint may be
sprayed using 30 - 35 lbs pressure. Thin only with Xylene, if
required. POR-15 Solvent or laquer thinner may be used for cleanup.
You can thin Hardnose Paint up to 20% with Xylene.
NOTE: When applying a 2nd or 3rd coat, surface
tension between coats may increase and you can add more Xylene to reduce
the coating surface tension, thus allowing it to drop and flow out.
SPECIAL NOTE : Hardnose Paint will not reach maximum
hardness nor will it perform as specified until it has cured a minimum of
four (4) days at an average temperature of no less than 64º (18º C). Do not put alloy wheels,
engine parts, or other stress-affected parts into use before the four (4)
day cure. Elevated temperatures will not speed up the cure.
If the
surface to be coated is dirty or greasy, clean with Marine Clean ,
mixed at a ratio of 1 part Marine Clean to 15 parts warm or hot
water. Use a sponge or soft cloth, wash the surface, then rinse well with
water. If surface is relatively clean, just wipe it first with Xylene before preping it with AP 120. NOTE: If the surface is
clean, water will fil across it rather than bead up. Next, spray on AP
120 and leave it on for two minutes, NOT LONGER, then
wash off with water and permit to dry thoroughly. ALWAYS WEAR
PROTECTIVE GLOVES.
NEW OR OLD UNPOLISHED ALUMINUM OR
STAINLESS STEEL:
The object is to remove the oxides from the
surface. You can treat the surface the same way as for polished aluminum,
but for these metals you may wish to eliminate the polishing compound
step. It is vital to wash away the Marine Clean residues afterward.
because if this isn't done thoroughly, some residues may be trapped under
the coating, causing bubbling at a later date. After washing, let air dry
thoroughly.
LABORATORY TEST RESULTS
Because
the main concerns for a clear topcoat is length of life and resistance to
various atmospheric conditions, we have subjected Hardnose Paint to the
following tests:
| ASTM B-117 |
This test measures salt spray resistance |
| ASTM D-1654 |
This test measures adhesion retention after salt
spray exposure |
| Taber Abrasion |
This test measures abrasion resistance, a crucial
factor in determining the life of a coating. |
| SWARD Hardness |
This test measures coating hardness againsta
"benchmark", in this case, two-part epoxy
coatings. |
In ASTM
B-117 testing and ASTM D-1654 testing, Hardnose Paint
was tested along with four well-kncwn rust preventive primers: ZINC
PHOSPHATE PRIMER, BARIUM METABORATE PRIMER, ZINC CHROMATE PRIMER,and ZINC
RICH PRIMER.
Test durations were set at 500 hours, 1000
hours, and 1500 hours in a condensing humidity 5% salt spray solution at
950F (350C) Products that withstand 500 hours in this test are considered
to be good anti-corrosive coatings.
| PRODUCT |
500 Hrs |
1000 Hrs. |
1500 Hrs. |
500 Hr Adhesion |
1000 Hr Adhesion |
| Zinc Phosphate Primer |
Pass |
Fail |
Not tested |
90% |
0.0% |
| Barium Metaborate Primer |
Pass |
Pass |
Fall |
95% |
2.0% |
| Zinc Chromate Primer |
Pass |
Pass |
Fall |
95% |
90.0% |
| Zinc Rich Primer |
Pass |
Pass |
Fail |
95% |
85.0% |
| Hardnose Paint |
Pass |
Pass |
Pass |
97% |
93.0% |
The TABER ABRASION TEST was conducted using
a Taber Abrasion machine with CS-17 wheels and 1250 grams of pressure.
After 500 cycles Hardnose Paint lost 20 mg. of weight while a
standard two-component epoxy lost 23 mg.
Hardness was measured by a SWARD
Hardness tester seven days after both products were applied to identical
panels. The results are as follows:
|
Two-component Epoxy |
|
-55 |
| Hardnose Paint |
|
-52 |
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